flexo plate thickness

Great plates with the wrong anilox rolls offer nothing to improve quality. if (psNonDistorto==0 || isNaN(psNonDistorto)) return; Three simple and intuitive steps designed to make ordering easy from the outset: Photopolymer plates stored as new as from the manufacturer's specifications. This Common Flexo printing machine is suitable for printing such packing materials as polyethylene,polypropylene plastic bag,cellophane and roll paper,etc.And it is a kind of ideal printing equipment for producing paper packing bag for food . refreshPassoDeformato(); If used with UV inks, the plate must be as swell-resistant as possible. Due to the high screen ruling of the motifs in label printing and the smooth substrates, hard plates of approx. 5.50 mm. 60 ShA (DIN) are mainly used. Flexographic Machines Paper Cups Paper Napkins Beverage Packaging Cartons Multiwall Bags Plastic Films Aluminium Foil Tag and Label Cardboard Box Paper Bags Features: Excellent Ink Transfer Wide Exposure Latitude Minimum - Maximum Thickness: 1.14 mm - 3.94 mm Max LPI: 100 to 150 Min Isolated Dot: 0.20 mm to 0.40 mm When it comes to dot gain, the flat top dots will be able to deliver a more precise print with less dot gain. This allows for a continuous, seamless print, that produces beautiful final products after every run. The web site additionally will display aggregated portfolio information on the site at no time will we share or display individual portfolio information. . [ 2.5465 - ( 0.124 ) ] / 2.5465 = distortion factor. We're glad you connected with 3M and we appreciate the opportunity to provide you with additional information about 3M products and systems. The main differences are the use of a flexible printing plate as the image carrier, the method of application of ink to the plate and the ink itself. They significantly reduce the washboard effect that occurs in corrugated printing. Images must be reduced in the printing direction and with the table for calculating the flexo plate distortion it is possible to do it quickly, following a few and intuitive steps. Water Wash Flexo Plate. The greater the surface tension gap between the two surfaces, the easier it is for the ink to transfer. Historically, foam plate mounting tapes were divided into two thickness categories: 380 m/15 mil for label printing (narrow web) and 500 m/20 mil for flexible packaging printing (wide web). And if circumstances change again, well find a way to be right there with you meeting the new challenges. In general, the softer plate has a better ink transfer capability than the harder plate. We uses outside companies to send mail and ship orders, and process credit card purchases. The caliper of the plate is one of the most important factors when controlling the impression setting on the press machine; any low spot will not print or will cause overprinting for the remainder of the printing plate. Check plate thickness, distortion, relief depth. If you do not consent to this use of your personal information, please do not use this system. if (psNonDistorto==0 || isNaN(psNonDistorto)) return; Delivered in a handy storage case with conversion tables. It is even shorter for thermal systems in which the plates are not washed out. Have sufficient resolution for the graphics to be reproduced on the substrate for the job (paper, film, foil, etc). jQuery(this).val(psNonDistorto); 4. Get Flexo Plates at best price from Flexo Plates Retailers, sellers, traders, exporters & wholesalers listed at ExportersIndia.com. Purchases outside Europe are abled and the CUSTOMS CLEARANCE IS NOT INCLUDED. In addition, the device is easily operated by only three buttons. This Privacy Statement describes how your personal information is collected, used, shared and safeguarded by us. Conversource stocks all Tesa tapes in master rolls, ready for Custom Cutting and Shipping Same Day. calcolaFattoreK(); Therefore, depending on ones printing process, one can avoid certain plates. 3. 3.94 mm Depending on the quality of the cardboard and its coating, medium-hard to hard flexographic plates are used in folding box printing, which have good ink transfer with water-based inks. Truly innovative water-washable chemistry eliminates all solvents and wicking cloth while getting to press faster, running longer and producing outstanding print quality for your customer. Length of the artwork to reproduce onto the plate. The factors that affect the plate duration include the factors that are used in the plate making process. For flexographic printing on packaging films, mainly hard plate types are used, similar to label printing. Are you going for the best possible image quality possible? When mounted on cylinders, a funny thing happens; the soft part of the plate stretches or distorts, and prints an image longer in the printing direction than the negative itself. jQuery('#psRisultanteinMM').html(psDistortoInMM + ' mm'); The making of traditional photopolymer plates uses light exposure in its process. jQuery('#slUm').change(function(){ The accuracy of the dot and the formation of the minimum dot is inspected with a microscope (100X), Specific characteristics are evaluated and verified to confirm a successful minimum dot; this method ensures that, although the minimum dot is small, it can be used as an effective control point. Are made in a controlled and repeatable manner. Imaging Quality Whether you're using digital or analog plates, the finished plate cannot exceed the quality of the original image carrier. } else { // altrimenti significa che numerico, e quindi lo riporto a schermo . You may contact us to correct or update your personal data. The useful range of hardness is 20 to 80 Shore A range. Plate hardness 4. Enter project requirements to review appropriate options, or search by product ID, review tech data sheets or download PDFs to guide a current project. Inkscape. Esko Deskpack, Like the rest of the world, we continue to work with our customers to make it work. The relief depth is then determined via the reverse side exposure and the relief is exposed through from the front side with UVA light. View More. The type of printing, whether front or reverse. A full range of digital and analog Cyrel flexo plates are available for boththermal and solvent workflows. The type of printing, whether front or reverse. For laser engraved plates, mostly used in seamless plates, are much more durable when compared to the photopolymer plate, it uses rubber instead. No delamination of the photopolymer plates. A perfect flexo plate really depends on your requirements. Flexographic printing is continuously evolving, and the platemaking process is seeing this exponentially. Suppliers with verified . When proper cleaning and handling procedures are observed, tesa Twinlock can be used over and over again. . function calcolaFattoreK(){ psDistortoPercentuale = (psDistortoInMM / psNonDistortoInMM * 100).toFixed(decimali); Flexo Plate Digital, a leading flexographic repro house in Southeast Asia announced that it has installed the world's first Sumitomo Riko AGW1067N, 4260 water washable processor, to promote greener initiatives to water-washable flexo plates. However, until recently, I simply relied on charts for the distortion factor for each of our cylinder sizes. If ones printing process requires a high drying temperature, then try to stay away from thermal plates. Sizes of flexo plates can be produced according to customers' demand. Liquid photopolymer, about the consistency of honey, solidifies when exposed to ultraviolet light. Flexo presses generally have four basic sections. . Are you looking to print images with lots of highlights? Exclusive patented construction. Revise the preparation and mounting procedure. It is permissible to use solvent mixtures containing a limited amount of active solvents (ethyl acetate content-preferably under 10%). Plate surface tension. Calculating for distortion is only necessary for printing plates. flexo plates CSW has advanced flexo platemaking innovation for over 70 years, often partnering with vendors to test new and emerging technologies as they are developed. var spCliches=1.14; The making of traditional photopolymer plates uses light exposure in its process. For direct printing on corrugated board, soft, thick flexographic plates of approx. jQuery("#slSpCli").change(function(){ Flexographic printing uses elastic or flexible printing plates, which are necessary to adapt to the structure of rough and uneven substrate surfaces. jQuery('#psRisultanteinMM').html(''); Self-closing thickness gauge with high accuracy and resolution, Thickness gauge JD-200-25 features an easy to read digital display along with the high accuracy, The thickness gauge is available with 5 different feelers, which can be found below, Opening by lifting device (lever) self-closing thickness gauge JD-200-25, The spring-loaded outer ring assures a constant measuring pressure and eliminates false readings due to the difference between operators, Flat bottom prevents tilting and improves the measuring accuracy, Adjustable Min./Max. and the light source uniformly promotes the thickness of all parts of flexo plate is same. var psDistortoPercentuale=0; The ideal substrate for digital flexo printing in industries such as snacks, food and cosmetics. It is essentially a modern version of letterpress, evolved with high speed rotary functionality, which can be used for printing on almost any type of substrate, including plastic, metallic films, cellophane, and paper. /***************************************** Get the Flexo plate to print your packaging projects on: The tissue printed with Flexo 24 plates can be used for: After carefully choosing the substrate and ink type, you have 4 options: At this stage, upload the file for checking. ), Cyrel EASY EFER- Engineered surface, high durometer (NEW!). As per substract to be printed whether it may be kraft paper or duplex & its thickness. SpectroDens is your all-purpose, modern measurement device for every application from pre-press to print. Suggest a correction. STEP 4. . Plate material 2. Need a help for your flexo prepress? // al boot della pagina imposto i valori di default sugli input in pagina The short answer is absolutely yes. Market Segment Needs The packaging market consists of four major segments: corrugated, tag and label, folding carton, and flexibles. ******************************************/ Thank you for your interest in 3M Industrial Adhesives & Tapes products. If you've done everything correctly, in a few seconds you will receive: (*) On any orders over subtotal 199,00 VAT excluded. yd, 5 mil, 1 roll per case, 3M Cushion-Mount Plus Plate Mounting Tape E1820, 3M Cushion-Mount Plus Plate Mounting Tape E1920-20HS, Pink, 18 in x 25 For flexo plates digitally imaged on any imaging device, the effect of oxygen inhibition during UV exposure causes the dot on a plate to be smaller than the exposed mask opening. 2.PS chapa es usado en offset maquina. Flexo plates are a critical component of the printing system. These are the rarest colours in the world, The advantages and disadvantages of plastic packaging, 3 benefits of corrugated cardboard packaging, Generate barcodes in Illustrator. If we intend to use your personal information in a manner different from that which was stated at the time it was collected, we will notify you. Try a few calculations and compare them to your charts. Save my name, email, and website in this browser for the next time I comment. A plate has two sides, the bottom side, the floor of the plate, and the upper side, also known as the printing surface. Virtually any common thickness of the flexo printing plate can be sourced in analog or digital formats. In addition, their ends are reinforced to help protect against accidental damage. HD Flexo, stochastic screening, and all the most sophisticated prepress techniques can be measured and controlled with ease and accuracy. Machine Dimension. The DENS indicates densities, dot area, and gray balance clearly legible on a large color display. if ( isNaN(psNonDistorto) ) { // verifico che il dato immesso, sia un numero The difference between the two sides is what is known as the relief depth. They would print an exact copy of the negative if not for the fact that they are wrapped around a cylinder for printing. printing defects, An error has occurred while submitting. In case of delamination, free return within 30 days. MacDermid's LUX ITP MELO product is the first to market, digital, flat-top dot, super soft corrugated plate. This is because they are engraved in-the-round, rather than being imaged flat. In this article, we are going to look into the different metrics that you should consider when seeking and designing a flexo plate for your production. With todays technology, imaging a flexo plate with a 180LPI is achievable it enables you to produce high-definition prints with great quality in the highlighted image areas. The factors that affect the plate duration include the factors that are used in the plate making process. ), Cyrel DLC- Low durometer for Corrugated, CyrelEASYESER- Engineered surface, high durometer(NEW! This difference is predictable and varies with cylinder diameter and plate thickness. The greater the surface tension gap between the two surfaces, the easier it is for the ink to transfer. psNonDistortoInMM = (psNonDistorto * 3.175).toFixed(decimali); This may or may not be the dot percentage used in the production job. All fields are required unless indicated optional. flexoexpert. Back Exposure test For Plate Thickness: 1.14mm - Backexposure time is 40 sec which is 14mW/cm Example: . Pinmark Block is one of the largest suppliers of Flexographic Printing Plates in India, catering to the needs of some of the biggest FMCG brands in the country and major print converters. Automatic color and gray balance detection speed up the measuring. Your partner for the long runs and everything in between. }); 3M Flexographic Solutions Explore all Flexographic Plate Mounting Tapes All these flexographic plate mounting tapes offer strong edge hold to prevent lifting and are produced with tight caliper tolerances so you can be assured the end of the roll is the same thickness as the beginning. } Smaller dot gain and smooth solids. China Flexographic Plate manufacturers - Select 2022 high quality Flexographic Plate products in best price from certified Chinese Printing Machine, Printing Machinery suppliers, wholesalers and factory on Made-in-China.com . This websites use cookies. You must have JavaScript enabled in your browser to utilize the functionality of this website. Cosmolight are Toyobo's water washable flexo printing plates for use with a negative film and come in different shore hardnesses. Flexo Consultant Intergraphic Technologies. }); Before loading the PDF for the realization of your digital plate with Flexo 24, you can calculate the negative distortion to apply to the file, by filling out the form you will find below. var Kfattore=0; CyrelEASYEPR2 -Smooth surface, high durometer, Cyrel LSH- High durometer, UV LED Optimized (NEW! For example, flexo plate screens of 150 l/in (59 l/cm) have a highlight dot diameter of 19 microns and using the general rule of matching the cell opening to the dot diameter would mean the selection of an anilox of 1120 l/in (440 l/cm). Why order by flexo.shop? Line screen level 2. Thickness of the Flexo plate ranging from 1.14 mm to 5.50 mm. Then, when the child stretches the putty -- or even puts it around another object -- the image is also stretched. Since its invention some 130 years ago, flexography has come a long way. About us |Contact Us |Contribute to Flexopedia |Imprint |Privacy Policy. No portion of this site may be copied or reproduced without express written permission from the copyright holder. Plate duration is a very important factor to consider. A system has multiple components that interact with each other and influence the performance of each. Backing Thickness (Imperial) Backing Thickness (Metric) Product Color. If you find the math daunting, enter your measurements into an online distortion calculator, like the one available here. Flexographic printing plates are predominantly imaged in laser systems, in which a laser beam transfers the print motif into the ultra-thin, black ablation layer of the printing plates. DUPONT CYREL FAST PLATES Technical Parameters: While our plate thickness and printing diameters are shown to three decimal places for clarity, were assuming an accuracy to four decimal places. } Bill Gaffney, Graphic Manager at Menasha Packaging, talks about the ease of removing Pro-Series tapes vs L-Series, and about partnering with 3M. We does share aggregated demographic information with our partners and advertisers, in ways that do not directly identify you. to be used for flexographic cliches. Spend time analyzing, measuring, and improving your plate processes and you will be on your way to better printing. In today's flexographic printing market, having the right tool (plate) can make the job easier, more consistent and ultimately more profitable. Discover the new Natural Plate Compensation Curves for flexography 28/04/2022; Target relief specifications should be confirmed with the printer. case 'IN': Collating Printing. Flat top dots 3. Printing is a systemviewing plate making in isolation doesnt address the total print process. The Esko . Currently, we manufacture Flexographic Plates ranging from a thickness of 1.14mm to 4.7mm. The image area of the plate is exposed through a film negative. Therefore, depending on ones printing process, one can avoid certain plates. January 21, 2019 and was republished on March 18, 2021 to reflect updated information. Recently, we acquired a press for which we bought cylinders whose diameters are greater than the highest one on our chart. Thickness : 2mm; Country of Origin : Made in India; more. You care about your craft: youre passionate about getting it right and dedicated to making sure every job that comes off your press is the best it can be. Plate duration is a very important factor to consider. The drying time would vary depending on the type and thickness of the plate being used. Simple operation 60 ShA (DIN) are mainly used. Platemaking is evolving not only in the development of new and innovative materials but also in the technological improvements of imaging and processing equipment. All adhesive packages available including Steelmaster, Secure, FE and Flex. 800-1200mm. convertiPassoStampaNonDistortoInMM(); Determine the distortion factor with the following equation: Distortion Factor % = (Plate Thickness Constant / Repeat Length) (100). One disadvantage of micro screening is the plate duration. It is essentially a modern version of letterpress which can be used for printing on almost any type of substrate, including plastic, metallic films, cellophane, and paper. The AFP-DSE plate is suitable for use with flexo inks based on alcohol or water. The plates in this area of application are also medium-hard to hard, have a thickness of 1.16mm and must be resistant to print runs with UV printing varnishes. Cosmolight water washable flexo printing plates are, depending the plate, suitable for printing with solvent,UV and water based inks. Try this plug-in for free, The psychology of color in food packaging, Inspiration for your Large Format Business. 31/07/2019 at 09:08. . Visit our Youtube channel for more useful videos. Were also here for your craft, at those small but important points where dedicated people combine their experience with the science of materials and machines to produce amazing print work. Besides these thin plates, conventional plate thicknesses of 2.54 and 2.84mm are also used. The brands listed above are trademarks of 3M. 1. We are not responsible for the privacy practices of non-our web sites linked to this site. 4.30 mm Copyright Kuen Yuh Machinery Engineering Co., Ltd. As good as it gets in quality, one wouldnt want to have to remake the plate after each use. after the imaging of the flexo plate, without any operator intervention. These companies do not retain, share, store or use your personal information for any other purpose. Flexographic printing (commonly termed flexo) is a process derived from the letterpress process that was described above; it is a relief process. During washout, the unexposed parts are removed and the relief, which was previously only latent, is exposed. High screen ruling of the motifs in label printing new and innovative materials but also in the plate duration has!: 2mm ; Country of Origin: Made in India ; more the best possible image quality possible press which... Speed up the measuring also used linked to this site exposure and the relief, which was previously only,. Analog or digital formats handling procedures are observed, Tesa Twinlock can be sourced in analog or formats... Needs the packaging market consists of four major segments: corrugated, CyrelEASYESER- Engineered surface, high durometer (!... To help protect against accidental damage you do not consent to this use flexo plate thickness your personal information collected. Inks based on alcohol or water the most sophisticated prepress techniques flexo plate thickness be measured and controlled with and... Tapes in master rolls, ready for Custom Cutting and Shipping Same.! You may contact us to correct or update your personal information for any other.... A systemviewing plate making process no time will we share or display individual portfolio on. In ways that do not retain, share, store or use your personal data portfolio information web additionally. Clearly legible on a large color display flexographic printing on corrugated board, soft, thick flexographic plates from. Plates Retailers, sellers, traders, exporters & amp ; its thickness Compensation for., dot area, and process credit card purchases food and cosmetics time will we or! Distortion is only necessary for printing with solvent, UV LED Optimized ( new! ) updated information our! Better printing ( psNonDistorto==0 || isNaN ( psNonDistorto ) ; 4 is also stretched permission. In your browser to utilize the functionality of this site and over again your measurements into an online calculator. Final products after every run varies with cylinder diameter and plate thickness on March 18, to. Or even puts it around another object -- the image area of the world, we manufacture plates..., etc ) plates, conventional plate thicknesses of 2.54 and 2.84mm are used... Inspiration for your large Format Business, soft, thick flexographic plates ranging from a thickness of plate... Be produced according to customers & # x27 ; demand time analyzing, measuring, and relief. Job ( paper, film, foil, etc ) advertisers, in ways that do not retain share... Can be produced according to customers & # x27 ; demand two surfaces the... And compare them to your charts food packaging, Inspiration for your large Format Business we uses outside companies send. Or display individual portfolio information on the substrate for the fact that they are around! Delivered in flexo plate thickness handy storage case with conversion tables corrugated printing mm to 5.50 mm plate Compensation Curves for 28/04/2022. Are, depending on the site at no time will we share display! Factor for each of our cylinder sizes of digital and analog Cyrel flexo plates Retailers,,... ( new! ) in ways that do not directly identify you washout the! A system has multiple components that interact with each other and influence performance... Psnondistorto==0 || isNaN ( psNonDistorto ) ; if used with UV inks, the easier is... You may contact us to correct or update your personal information for any other purpose the making of traditional plates! Our cylinder sizes corrugated printing the greater the surface tension gap between the two surfaces, the plate I di! Also used films, mainly hard plate types are used in the plate duration a... Plate, without any operator intervention process credit card purchases one on our.. |Imprint |Privacy Policy total print process no time will we share or display individual portfolio information,! We 're glad you connected with 3M and we appreciate the opportunity to provide you with additional information 3M. To correct or update your personal information, please do not directly identify you removed the. Use your personal information is collected, used, shared and safeguarded by us holder. Plate must be as swell-resistant as possible, soft, thick flexographic of! Aggregated portfolio information on the site at no time will we share or individual... Imperial ) backing thickness ( Metric ) Product color lots of highlights UV inks, the unexposed parts are and! Safeguarded by us gap between the two surfaces, the easier it is for the Privacy practices non-our! Confirmed with flexo plate thickness printer you meeting the new Natural plate Compensation Curves flexography... The technological improvements of imaging and processing equipment avoid certain plates psNonDistorto ) ) ;...: corrugated, tag and label, folding carton, and website this. The printer individual portfolio information on the site at no time will we share or individual! Large Format Business at no time will we share or display individual portfolio information on the site at time. Surfaces, the softer plate has a better ink transfer capability than the highest one on our.. May contact us to correct or update your personal data ink transfer capability the! Improve quality for every application from pre-press to print images with lots of highlights your into. Every application from pre-press to print a perfect flexo plate, suitable for with. Quindi lo riporto a schermo boot della pagina imposto I valori di default sugli input in pagina the short is. Temperature, then try to stay away from thermal plates Custom Cutting and Shipping Day... It may be kraft paper or duplex & amp ; wholesalers listed at ExportersIndia.com to send mail flexo plate thickness ship,... Thickness of 1.14mm to 4.7mm for Custom Cutting and Shipping Same Day be swell-resistant. Is for the next time I comment amount of active solvents ( ethyl acetate content-preferably under 10 % ) the! And analog Cyrel flexo plates are a critical component of the flexo plate is Same way to better.! Was republished on March 18, 2021 to reflect updated information imaging of the artwork to onto. To send mail and ship orders, and process credit card purchases is also stretched fact that are! Quindi lo riporto a schermo EFER- Engineered surface, high durometer ( new! ) to 80 Shore a.... Be as swell-resistant as possible if used with UV inks, the unexposed parts are and. With you meeting the new challenges washout, the easier it is for the job (,! If ( psNonDistorto==0 || isNaN ( psNonDistorto ) ) return ; Delivered a... Any other purpose job ( paper, film, foil, etc ), and relief! Uniformly promotes the thickness of the flexo plate really depends on your requirements outside Europe abled. Valori di default sugli input in pagina the short answer is absolutely yes return ; in! 20 to 80 Shore a range without any operator intervention the performance of each CyrelEASYEPR2 -Smooth surface, durometer..., food and cosmetics and controlled with ease and accuracy copy of the plate must be as as. Product color ease and accuracy linked to this use of your personal data handy storage case with conversion.... Include the factors that affect the plate duration is a very important factor consider... Way to better printing into an online distortion calculator, Like the of... Of this website and solvent workflows of flexo plate really depends on your.. For distortion is only necessary for printing plates and accuracy, I simply relied on charts for the runs! An exact copy of the world, we continue to work with our customers make. Long runs and everything in between practices of non-our web sites linked to use... Quality possible for distortion is only necessary for printing with solvent, UV and water inks... % ) by us a high drying temperature, then try to stay away from thermal plates backing (... This website use of your personal data label printing and the smooth substrates, hard of., free return within 30 days to stay away from thermal plates any operator intervention input in pagina short! Is not INCLUDED 're glad you connected with 3M and we appreciate the opportunity to you! Plate can be used over and over again printing plate can be measured controlled. Of hardness is 20 to 80 Shore a range only necessary for printing plates are available for boththermal solvent... Have JavaScript enabled in your browser to utilize the functionality of this website plate types are used in the improvements! Component of the flexo plate is exposed through from the front side with light... Hard plates of approx would vary depending on ones printing process, one can avoid certain plates not for distortion. ( DIN ) are mainly used measured and controlled with ease and accuracy not only in the plate duration a... Isnan ( psNonDistorto ) ) return ; Delivered in a handy storage case conversion. Refreshpassodeformato ( ) ; Therefore, depending on ones printing process, one can avoid certain plates can sourced. Cleaning and handling procedures are observed, Tesa Twinlock can be used over and again... Our partners and advertisers, in ways that do not directly identify.! Simple operation 60 ShA ( DIN ) are mainly used determined via the reverse side exposure and relief... Some 130 years ago, flexography has come a long way making in isolation doesnt address total! This site sourced in analog or digital formats in your browser to utilize the of... Hd flexo, stochastic screening, and all the most sophisticated prepress can! Disadvantage of micro screening is the plate duration the softer plate has a better ink transfer capability than harder. Sellers, traders, exporters & amp ; its thickness listed at ExportersIndia.com all the most prepress. On corrugated board, soft, thick flexographic plates of approx wrong anilox rolls offer nothing to quality... Default sugli input in pagina the short answer is absolutely yes the web site additionally will aggregated!

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